Hongjitang Pharmaceutical (Laiwu) Intelligent Factory has been selected for the 2024 Provincial Intelligent Factory List!
Recently, the Department of Industry and Information Technology of Shandong Province announced the list of suppliers for intelligent factories, digital workshops, intelligent manufacturing scenarios, and system solutions at the provincial level in 2024. Hongjitang Pharmaceutical (Laiwu) Intelligent Factory, with its advanced intelligent manufacturing technology, was successfully selected for the list of provincial intelligent factories in 2024 and honored to be on the list, becoming a model of intelligent transformation in the traditional Chinese medicine pharmaceutical industry in Shandong Province!
The Hongjitang Pharmaceutical (Laiwu) Intelligent Factory Project is a preferred project for the conversion of new and old kinetic energy in Shandong Province and a key project in Jinan City. The project covers an area of approximately 213 acres and has a planned construction area of 188000 square meters. It is mainly used for the production of oral liquids and solid Chinese medicine preparations.
Hongjitang Pharmaceutical (Laiwu) Intelligent Factory Project adopts the intelligent technology of "5G+Industrial Internet", combines advanced lean production, digital twins, Internet of Things, supply chain, big data, artificial intelligence and other technical means, introduces digital management systems such as MES, SCADA, WMS, WCS, etc., realizes the digital collection of park information, realizes the automation, digitalization and intellectualization of traditional Chinese medicine production, and creates a new scene of modern production of traditional Chinese medicine.
The project is equipped with the first complete intelligent solution for traditional Chinese medicine enterprises. Under the collaborative control of WMS, WCS, and RCS systems, the automatic ingredient system can control ingredient errors to ± 5g/box. Through the combination of DCS and WMS systems for control operations, the feeding AGV automatically feeds materials, doubling the feeding speed. With over 5300 automatic control points, real-time detection and precise control of temperature, pressure, vacuum degree, and other parameters in the production process are achieved.
The project is equipped with the first complete intelligent solution for traditional Chinese medicine enterprises. Under the collaborative control of WMS, WCS, and RCS systems, the automatic ingredient system can control ingredient errors to ± 5g/box. Through the combination of DCS and WMS systems for control operations, the feeding AGV automatically feeds materials, doubling the feeding speed. With over 5300 automatic control points, real-time detection and precise control of temperature, pressure, vacuum degree, and other parameters in the production process are achieved.
In addition, the project adopts the most advanced domestic washing, drying, and filling combined line, with a filling speed of up to 600 pieces/minute, and the filling accuracy of the ceramic metering pump is controlled at ≤± 1%. Pioneering an automated sterilization logistics system, using RGV+AGV mode to allocate sterilization cabinets and turnover unloading bottles, meeting flexible production needs. High resolution industrial cameras can accurately identify visible foreign objects at high speed, with detection speed and comprehensive missed detection rate leading the industry level. The automated three-dimensional warehouse is controlled through collaborative information software systems such as ERP, WMS, WCS, etc., and can meet the simultaneous stacking and warehousing of 30 categories of finished products.
As a century old Chinese medicine pharmaceutical entity and a century old brand key cultivation enterprise in Shandong Province, Hongjitang Pharmaceutical has actively responded to national and provincial policy calls and actively promoted digital industrialization and industry digitalization. At present, Hongjitang Pharmaceutical has created a new pattern of intelligent manufacturing, including intelligent Chinese medicine room, Laiwu intelligent manufacturing project, Shanghe project, ass hide glue intelligent manufacturing project, pills digital intelligent manufacturing project, etc. Hongjitang Pharmaceutical has formed a joint force with five major projects to make efforts in the production of oral liquid, Chinese medicine solid preparation, raw materials, pharmaceutical intermediates, essence fragrance, gel, pills, to achieve high-tech efficiency and high quality in the whole production process, to make innovative drugs, curative drugs, safe drugs, and reassurance Drugs.
Smart national medicine, digital manufacturing! Hongjitang Pharmaceutical will continue to uphold the corporate mission of "inheriting the essence of Chinese medicine and promoting national treasures", continue to improve its core competitiveness, inherit the essence of Chinese medicine, promote national treasures, and contribute Hongjitang's wisdom and strength to "healthy China"!